ConCar Variable Speed Belts 28x8 - 525 Li

ConCar Variable Speed Belts 28x8 – 525 mm inner length – DIN 7719 / ISO 1604

The ConCar Variable Speed Belts 28x8 with an inner length of 525 mm is a variator belt compliant with DIN 7719 and ISO 1604, designed for continuous operation in continuously variable speed drives (CVTs). Unlike a conventional V-belt, which runs on a fixed diameter, a Variable Speed Belts must provide consistent traction across the entire adjustment range of the pulleys. To achieve this, it is significantly wider than it is tall and has a shallower flank angle, ensuring that the wedge effect remains uniform across the entire radial path and preventing the belt from binding or slipping at the end positions.

This length in the drive

With an inner length of 525 mm, this belt belongs to the short end of the 28x8 profile. Short belts complete significantly more revolutions at the same belt speed: at 20 m/s, this belt completes approximately 35.4 revolutions per second, each with two complete bending cycles. Therefore, the service life of short belts is almost always limited by the number of bending cycles and not by the tensile load. In such drives, pay particular attention to the smallest effective diameter and ensure that the tension is no higher than necessary.

For design and comparison with an existing belt, the three length specifications are important because manufacturers use different reference dimensions. The inner length (Li) is 525 mm; it is measured at the inner circumference of the belt and is the standard ordering dimension in Germany. The effective length (Ld) of 565 mm refers to the neutral axis and is the dimension used in many catalogs and drive calculations. The outer length (La) of 575 mm is measured at the back of the belt. With a profile height of 8 mm, the difference between the inner and outer lengths is 50 mm, which corresponds to twice the difference in circumference across the belt height. When replacing an old belt, always compare using the same reference dimension; otherwise, you can easily be off by several centimeters.

Dimensions and specifications

• Internal length (Li): 525 mm

• Effective length (Ld): 565 mm

• External length (La): 575 mm

• Profile: 28x8 according to DIN 7719 / ISO 1604

• Top width: 28 mm

• Height: 8 mm

• Flank angle: 25°

• Construction: open-sided, toothed

• Mixture: Chloroprene (CR)

• Tensioning material: Polyester cord

• Antistatic: yes, according to ISO 9563

• Temperature range: -30 °C to +80 °C

• Belt speed: up to 30 m/s

• Weight: 0.105 kg

• Article number: G428080525

• EAN: 4059213021384

• Manufacturer: ConCar

Structure and materials

In terms of materials, ConCar combines a chloroprene body with a polyester tensile member. This pairing is the industry standard for variator belts because it simultaneously fulfills two opposing requirements: The belt must be flexible enough to bend over a small diameter, yet stiff enough longitudinally to resist flexing under load. Antistatic treatment according to ISO 9563 is standard on ConCar belts and is not an additional cost option.

The 25° flank angle is the crucial difference compared to a conventional V-belt, which operates at 34 to 40 degrees. The shallower angle generates less wedging effect per millimeter of radial travel, allowing the belt to run smoothly across the entire adjustment range of the pulleys and preventing binding at the end positions. Simultaneously, the large upper width of 28 mm provides the necessary contact area to transmit torque solely through friction. The toothed underside reduces bending stiffness to such an extent that the belt can operate even on small effective diameters without the flanks overheating due to internal flexing.

Typical areas of application

Belts of this size cover the classic field of industrial variators: feed and grinding belt control in woodworking machines, demand-controlled piston and screw compressors, spinning and drawing units in textile machines, industrial mixers and kneaders with soft start, take-off and screw drives on plastic extruders, as well as boring mills and lathes with stepless control.

What these applications have in common is that the rotational speed must be adjusted during operation to suit the material, batch, or demand. A Variable Speed Belts solves this problem purely mechanically, without any electronics in the drive train. This is advantageous wherever dust, moisture, vibration, or temperature would damage a frequency converter, and it remains the only economical solution for existing machines because the variator is an integral part of the machine's design.

Assembly and tension

Before ordering, check the adjustment range of your drive. The belt must be able to be fitted without force, whether the pulleys are fully closed or open. After fitting, tension the belt to the tension specified by the machine manufacturer and check again after the break-in period. If several belts run in parallel in one drive, they must always be replaced as a complete set, as a new belt, in addition to worn ones, bears the entire load.

A typical wear pattern in the variator is glassy, ​​shiny edges. This is not a sign of aging, but rather slippage: the belt slips under load and polishes the edge. The cause is almost always insufficient tension or a worn pulley with an enlarged groove width. If only the belt is replaced and the pulley remains the same, the damage usually recurs within a few weeks.

Similar names for other brands

Variable Speed Belts are standardized according to DIN 7719 and ISO 1604. A belt with a 28x8 profile and a 525 mm inner length is therefore dimensionally identical regardless of the manufacturer; no modification of the pulleys is required for replacement. This ConCar belt replaces, among others:

• OPTIBELT: VB 28x8 / VARIO POWER 28x8

• GATES: Multi-Speed ​​28x8 / Predator V Variable Speed

• CONTITECH: VARIO Speed ​​28x8 / CONTI-V VARISPEED

• MEGADYNE: VARISECT 28x8

• MITSUBOSHI: VARI-SPEED 28x8

• BANDO: Variable Speed ​​28x8

• PIX: Variable Speed ​​28x8

Delivery

The belt is supplied as a single, endless belt. Standard lengths and common profiles are available from stock; custom lengths and widths are available upon request. If you are unsure which length your drive requires, please send us the part number of your old belt or the dimensions of your pulleys, and we will check the compatibility.